Dyeing and Printing of Art Silk Cloth.Polyester fabrics.
PROCESS DESCRIPTION = GREY CLOTH (LOADING).

LOADING:

In this Process Jet Dyg.M/C is filled up with water and there after cloth is injected in to the machine finally the two ends of cloth are tied up and machine lid is closed.

WASHING:

The cloth inside the Jet M/C is washed with cold water there are basically two type of process adopted for washing,
        (1) Running wash,
        (2) Batch wash.

SCOURING:

In this process hot alkaline liquors is circulated under pressure For 30 minutes at up to 130`c temperature. In this step solvents are removed From the fabrics and weigh reduction taken place .In this process chemicals Added. After Scouring M/C is drained out and again running wash is done.

ACID WASH:

In this process acid is added along with water and steam. Inside Jet M/C achieving temp. Up to 100`c still the cloth kept about 15 minutes.There after waste water discharged from M/C. After this process cloth is ready For Dyeing.

DYEING:

In this process required dyes are added In the Jet M/C with fresh Water along with other chemicals applicable. The temperature up to 105`c, Maintained up to 15 to 20 minutes. Then cooled up to the temp. 90`c. there after Batch is discharged.

WASHING:

After Dyeing the cloth washing after point no-(2) and Acid wash After point no-(4).  

UNLOADING:

The cloth is removed from Jet Dyeing M/C for transferring To the Heat Setting M/C.

HEAT SETTING:

The cloth is passed to heat setting in stenter M/C and rolled On a beam .This is ready for Printing.

PRINTING:

The roll of cloth is loaded on printing M/C and passed through The Blanket leading to the Air. The cloth moves between the Blanket and Screen on the printing machine. The various colours and design are printed on The cloth by the mixing of various colours and Different screen designed after The requirement.

LOOP AGER:

This process is an operating of colours fixation after printing Operation. This M/C is operated by steam or by direct firing. The minimum Required time for colour fixation on the cloth is 7 to 10 minutes.

MACHINE WASH:

Empty machines is washed after each batch with fresh Water.

FINISHING:

In this process the cloth is passed to heat setting stenter M/C.And rolled on beam for perfect setting.

0/0 PROCESS:

In this process thee cloth passed through o/o m/c. Where the Cloth is rolled between 2 rollers and a particular temperature to fix it up.

FOLDING & PACKING:

In this process the cloth is fold on folding machine.There after said cloth packed in polythin bag and ready for Dispatch/Delivery to the Party.

 

MANUFACTURING   PROCESS

GREY CLOTH

WASHING-SCOURING

BLEACHING

DYEING

WASHING

HEAT SETTING

PRINTING

LOOP AGER & WASHING

FINISHING & (ZERO ZERO)

PACKING & DISPATCH